IMPORTANT: Please note that this product
is intended for high performance motor sport applications and compliance with
statutory regulations when used on public roads cannot be guaranteed.
Features.
1.
Eight
injector drivers for full sequential operation on engines up to eight
cylinders. Staging injection possible in some applications. May be set for
'semi-sequential' operation on engines that have more than 8 cylinders (e.g. 12
cylinder engine using 6 groups of two cylinders). All common port injector
types catered for (0.9 ohm to 16 ohm coil resistance) with selectable Low or
High current driver. When ordering, request an initial configuration to suit
injectors. Drive current selection is field re-configurable.
2.
Four
open collector outputs for triggering Capacitor Discharge or Smart Inductive
Ignition Modules.
Note:
Standard product does NOT provide dwell control (installation of optional dwell
control interface module/s is required).
3.
Single
coil distributor, twin coil distributor or multicoil distributor-less
ignition configurations are possible on most engines.
4.
Fuel
pump safety shut-off. Pump stops 3 to 4 seconds after the engine stops.
5.
Seven
auxiliary outputs in addition to fuel pump control. Auxiliary outputs can be
defined for boost control, nitrous oxide, staged injectors, camshaft timing,
A/C, fan control, idle valve etc...
6.
User
choice of Manifold absolute pressure or Throttle position as Engine load
input. Internal absolute pressure sensor for simplified installation 0 to 200
kPa (0 to 29.4 PSI) and 0 to 300 kPa (0 to 44.1 PSI) available from stock. 0
to 450 kPa (0 to 66.1 PSI) available on request.
7.
Autronic
‘Mass-flow determination method’ simplifies fuel delivery calibration,
especially for multi-butterfly or variable inlet geometry engines equipped
with forced induction. This method, combined with other measures, ensures
precise fuel delivery matching, irrespective of altitude and exhaust
back-pressure (when a back pressure sensor is connected) whilst reducing
calibration effort.
8.
Compensation
of engine control parameters for engine operation over a wide altitude range
(fuel delivery, ignition timing and boost pressure).
9.
Measurement
of and correction for exhaust back pressure.
10.
Unique
transient calibration strategy allows accurate control of fuel delivery under
both acceleration and deceleration.
11.
Direct
connect a narrow band O2 sensor for closed loop emissions control, or a
compatible wide band Air-fuel ratio meter (e.g. Autronic MAFM1) for full
range engine tuning.
12.
Autronic
‘Autotune’ self-tune software feature for air-fuel ratio calibration
requiring minimal user intervention (compatible with firmware versions from
v1.90).
13.
Closed
loop (feedback) boost pressure control for turbocharged engines with multiple
calibration curves selectable by switch input and/or gear ratio (e.g. lower
boost curve for use in low gear).
14.
Closed
loop (feedback) idle speed control.
15.
Adaptive
learning (with memory) to minimize the number of user setups required and to
provide optimal control of air/fuel ratio, boost pressure and idle stability.
16.
Precise
compensation for injector dead-time and non-linearity. Large library of
predefined compensations for popular injector types.
17.
Precise
spark advance control strategy for both static and dynamic operating
conditions.
18.
User
selectable spark and fuel delivery strategy for abnormal engine operation
conditions to minimize possibility of engine damage whilst still maintaining
engine operation (e.g. over heated or over boosted).
19.
Comprehensive
limp-home functions with user selectable default settings that, whenever
possible, ensure engine operation can continue after sensor failure has
occurred.
20.
Coolant
temperature dependent Rev Limiter with soft characteristic that uses a
combination of fuel delivery and spark control.
21.
Traction
Control, Flat Shift, Launch Control & Anti-Lag (Turbo boost enhancement)
are available (depending on Firmware version fitted).
22.
Diagnostic/Error
indicator light with memory for reporting sensor or ECU fault conditions.
Ideal for detection of intermittent fault conditions. Error history
information is also accessible from P.C. screen.
23.
User
configurable internal data logging of up to 17 channels with the selected
channels being sampled as fast as 50 times a second. 32k bytes of non-volatile
memory. Peak capture feature aids detection of over-rev, over-boost and
over-temperature conditions.
24.
Serial
data port can be used in a bi-directional communication mode for P.C.
calibration, monitoring and data logging, or in unidirectional mode for data
streaming output to a Dash / Data logger. Remote adjustment and/or monitoring
are possible if Radio modems are added to the serial link.
25.
Simultaneous
and independent operation of the internal data logger and serial port data
link is allowed.
26.
Control
of engine cooling fans and coordination with air conditioner operation.
27.
Control
of Water Injection/spray or Intercooler fan/s cooling function for intake
charge temperature reduction in Turbo/super charged applications.
28.
Programmable
On-Off output function for solenoid or relay driving that operates according
to engine speed and load (e.g. can be used for gear shift control or light,
over rev indicator, inlet camshaft timing selection or control of a
supplementary electric fuel pump that augments main fuel pump).
29.
Programmable
proportional output function that can be used for additional functions, or as
an extra on/off output.
30.
Fuel
used pulse output to electronic or electromechanical counter with resolution
of 0.1 litres (or use with trip computer).
31.
Compatible
with optional No.1 cylinder spark plug pick-up interface unit that allows
sequential injector operation on engines equipped with distributor ignition,
without the need for separate crank/camshaft sensors or a special
multi-sensor distributor.
Note:
The above list describes the product family capability. Individual product
feature set depends upon firmware version fitted. See ‘SM2 ECU FIRMWARE
VERSION - FEATURE MATRIX’ document.
Interface Requirements.
INPUTS
Sensors:
1.
Crankshaft
position input. Hall Effect pickup (use optional Reluctor interface for
compatibility with magnetic reluctor type pickups)
2.
No.1
cylinder reference. Hall Effect pickup (use optional Reluctor interface for
compatibility with magnetic reluctor type pickups)
3.
Road
speed input. Hall Effect pickup (use optional Reluctor interface for
compatibility with magnetic reluctor type pickups)
4.
Additional
Road speed or Turbo speed input. Hall Effect pickup (use optional Reluctor
interface for compatibility with magnetic reluctor type pickups).
5.
Manifold
pressure (Internal to ECU)
6.
Barometric
pressure derived from Manifold pressure sensor
7.
Throttle
position
8.
Intake
air temperature
9.
Engine
coolant temperature
10.
Exhaust
back pressure (optional)
11.
Exhaust
oxygen sensor (or optional Air/Fuel Ratio meter for wide band measurement)
Switches:
1.
Air
conditioner request (Switch to Gnd)
2.
Boost
curve select (Switch to Gnd)
3.
Bi-directional
I/O (Switch to Gnd. Requires pull-up to +5 V)
Adjustments:
1.
Overall
/ Idle mixture adjustor. (Configurable, internal to ECU and screwdriver
adjustable from outside)
OUTPUTS
8 x injector
drivers:
User selectable
4A/1A or 2A/0.5A Peak/Hold switching type
(Note: Early SM2
production. ECUs were fitted with fixed current peak/hold drivers. These
variants can only have injector driver current rating changed by performing
complete driver replacement. The AUTRONIC service facility can perform this
service, subject to drive availability)
4
x ignition outputs:
Each are open collector output type compatible with:
·
‘Smart’
Inductive high energy ignitions that have internal dwell control
·
Autronic
Capacitor Discharge Ignitions
·
Other
capacitor discharge ignitions e.g. MSD 6A etc...
(Note:
The SM2 ECU is primarily intended for extreme performance applications and is
best suited for use with capacitor discharge ignitions. Optional dwell
interface module/s can be installed that will provide compatibility with
non-dwell controlled inductive high energy ignition systems)
Fuel
Pump:
·
Dedicated
Fuel pump/injector fuel shut off (For safety relay control)
Auxiliary:
4 x On-Off O/Ps (comprising 2 x 1A Open collector & 1 x 1A High side)
suitable for:
·
Air conditioner clutch relay control
·
Engine/Air conditioner condenser cooling fan relay
control
·
Engine cooling fan relay control
·
Spare On-Off output with user define characteristic
·
Fuel used pulse output (for trip computer function)
2 x Proportional
variable O/Ps (comprising 2 x 1A High side Duty cycle & 1 x 0 to 1A DC
current sink) suitable for:
·
Idle speed actuator (variable duty cycle or current
driven types)
·
Turbocharger waste gate control duty cycle valve
(suits Autronic low & large high capacity & most OEM types)
·
Spare variable output with user define characteristic
SERIAL
I/O
·
RS232
communication port for connection to P.C., Dash or Data logger
SOFTWARE
COMPATIBILITY
·
SM2 firmware versions v1.34 to v2.07
Software available for P.C.s running Win XP, Vista, Win7 &
Win8 32 & 64 bit (requires x86-32bit code support), & MS-DOS
·
Early SM2 to firmware versions to v1.07
Software only available for P.C.s running MS-DOS only (Recommend
ECU firmware update to >= v1.34)
Specifications
Microcomputer
|
.
|
Intel
16 bit running @ 16MHz
|
Supply Voltage
|
Normal
operation
Safe limits
|
6.2V
to 23V DC continuous
+/- 24V (5 min)
+/- 80V alternator load dump (0.5 SEC)
+/- 1000V inductive spike (10 μSEC)
|
Current
Drain
|
@
Standby(Ign off)
@
Engine idle
@ Max Engine Load
|
< 1
mA
< 1 Amp
< 16 Amp (less depending on injector type and number)
|
Outputs
|
Injector
|
8
x User selectable 4A/1A or 2A/0.5A (Peak/Hold)
|
Ignition
|
4
x Open collector 1A (standard product does not have dwell control)
|
On-Off
|
4 x Open collector
1A
|
PWM
|
2 x High side 1A
|
Linear
|
1 x Variable
pull-down 0 to 1A
|
Inputs
|
Digital
Pulse
|
1 x Crankshaft
1 x Camshaft
1 x Vehicle Speed
1 x Turbo or
Vehicle Speed
|
Switch
|
2 x Switch to Gnd
1 x Switch to Gnd
or + 5V
|
Analog
|
1 x Throttle
Position
1 x Manifold Air
Intake Temperature
1 x Engine Coolant
Temperature
1 x O2 Sensor or
Air/Fuel Ratio Meter
1 x Exhaust Back
Pressure
4 x Temperature
(special option)
|
Serial
Data
|
1 x RS232
|
Operating
Temperature Range
|
Min
Max
|
- 40 deg C
+ 85 deg C
|
Engine
Cylinder Number Settings
|
Number
of cylinders
|
1, 2, 3, 4, 5, 6,
7, 8, 10, 12, 14 & 16
|
Engine RPM Range
|
0
to 30,000 RPM
0 to 16,000 RPM
0 to 15,000 RPM
|
Engines up to 4
cylinders
Engines 5 to 8 cylinders
Engines 10 to 16 cylinders
|
Injection
Duration Timing
|
Min
Max
Accuracy
Setting resolution
|
0.7 msec.
30 msec.
+/- < (10 μSEC + 1%)
0.1% approx.
|
Injection Timing
|
Range
Accuracy
Setting resolution
|
0 to 720 deg (crank
angle)
+/- < (1.4 deg + 0.3 mSEC)
2.8 deg.
|
Ignition Timing
|
Advance
range
Accuracy
Setting resolution
|
0 to 45 deg (crank
angle)
+/- 0.2 deg (crank angle)
0.5 deg (crank angle)
|
Fuel
Delivery and Ignition Mapping
|
No.
Load sites
No. RPM sites
|
16 (max) both Load
and RPM sites
32 (max) are freely selectable.
|
Size
|
L
* W * H
|
190 * 190 * 38 mm
235 * 190 * 38 mm (overall, including mounts & connector)
|
Weight
|
.
|
1.35
kg
|
External
Connectors
|
52
way 'AMP'
socket
using 3 separate plugs
|
10 way high current
plug
18 way low current plug
24 way low current plug
|
Serial
Data
|
3.5mm
stereo
|
|